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Casestudy Detail

Graphix Media

COAL BLENDING MODEL

We developed a data-driven coal blending model designed to optimize the mixing of different coal grades based on quality, cost, and operational requirements. The system supports real-time analysis and...

6

weeks Project Duration

Application Visuals

COAL BLENDING MODEL

Overview

We developed a data-driven coal blending model designed to optimize the mixing of different coal grades based on quality, cost, and operational requirements. The system supports real-time analysis and predictive outcomes, enabling industries to achieve efficient, cost-effective blends.

Key Features

    • Multi-Parameter Input System for Coal Grades, Properties & Constraints

    • Automated Blend Optimization Based on Quality & Cost Goals

    • Real-Time Quality Prediction of Final Blended Output

    • Cost Analysis & Side-by-Side Comparison of Blend Scenarios

    • Custom Blend Configuration with Option to Save & Reuse

    • Report Generation with Exportable Summaries & Charts

    • Interactive Dashboard for Data Visualization and Analysis

    • User Role Management for Secure Access

    • Scalable Design for Industrial Use Cases

    • Fast Computation Engine for Instant Feedback

Key Achievements

    • Improved operational efficiency through accurate blend recommendations

    • Reduced production costs with optimized blend combinations

    • Enabled real-time decision-making with predictive analysis

    • Enhanced planning with configurable and reusable blend setups

    • Streamlined reporting for audits and performance reviews

    • Delivered a user-friendly yet powerful industrial-grade tool

Challenges & Solutions

  • Data Accuracy & Migration:
    Challenge: Converting old paper-based student records into the digital format.
    Solution: Designed a custom data import tool with validation and cleanup processes.
  • Multi-Level Access Control:
    Challenge: Avoid data overlap or unauthorized edits by users.
    Solution: Built a robust role-permission matrix system to segregate user capabilities.
  • Result Processing Delays:
    Challenge: Manual calculation and error-prone result entries.
    Solution: Developed an automated grade calculation engine with real-time preview and bulk upload.
  • Remote Coordination with Staff:
    Challenge: Training university staff remotely during initial rollout.
    Solution: Provided video tutorials, PDF user guides, and live remote sessions to ease the transition.

Technologies We Used

Html
Javascript
.Net
CSS
MsSql